Novator Series Flash Measurement Imaging Instrument

Novator Series Flash Measurement Imaging System combines traditional imaging measurement with laser scanning technology to achieve precision measurement of surface dimensions, contours, angles and positions, geometric tolerances, 3D spatial morphology, and dimensional structures for various complex components.

Novator Series Flash Measurement Imaging System features line laser 3D scanning for 3D imaging and spatial measurement, and point laser line scanning to output cross-sectional height, distance, and other 2D dimensions for analysis. Novator also supports strobe lighting and flying image capture for high-speed measurement, significantly improving efficiency. It includes independently adjustable and replaceable RGB lighting to adapt to more complex workpiece surfaces.

Product Advantages

Stable Moving Platform, High Measurement Accuracy

1. Precision granite base ensures excellent stability and high accuracy.

2. Precision linear slides and servo control system enable ultra-low decibel silent operation.

3. Three-axis fully automatic programmable inspection for batch measurement of complex features.

Laser Scanning Imaging, 3D Composite Measurement

1. Supports point laser profile scanning for contour measurement in the height direction.

2. Supports line laser 3D scanning for 3D imaging and spatial measurement.

3. VisionX measurement software supports various contour and 3D spatial measurements, seamlessly integrating 2D/3D hybrid measurement.

Strobe Lighting, High-Speed Hardware Flying Image Capture

1. Equipped with strobe lighting, supporting both strobe and standard modes.

2. Supports flying image capture mode, increasing measurement efficiency by 5–10 times.

3. Incorporates the stitching measurement function of Zongtian flash measurement instruments for comprehensive advantages.

Replaceable RGB Surface Light, Independently Adjustable Surface Light

1. Replaceable RGB and white surface lights adapt to various complex colors and material surfaces.

2. Independently adjustable surface light for better observation of sample surfaces.

3. Supports segmented programming control for six-ring eight-zone surface light, transmission light, and coaxial light.

Automatic Measurement, Faster Batch Processing

1. Program matches workpiece coordinate system to automatically execute measurement processes.

2. Supports import of CAD and Gerber drawings for coordinate system matching measurement.

3. In CNC fixed coordinate system mode, enables fast and accurate batch measurement.

Easy Operation, Effortless Use

1. Large-format navigation camera for quick workpiece positioning.

2. Lens anti-collision function for worry-free operation.

3. Integrated operation interface allows easy setup and measurement for anyone.

Measurement Functions

1. Measurement tools: Scan to extract edge points, multi-segment edge point extraction, circular edge point extraction, ellipse extraction, frame selection for contour extraction, focus points, nearest points, etc.

2. Measurable geometric quantities: Points, lines, circles (center coordinates, radius, diameter), arcs, centers, angles, distances, line widths, hole positions, hole diameters, number of holes, hole-to-hole distance, hole-to-edge distance, arc center-to-hole distance, arc center-to-edge distance, arc high point-to-high point distance, intersection-to-intersection distance, etc.

3. Constructed features: Intersection points, center points, extreme points, endpoints, line between two points, parallel lines, perpendicular lines, tangent lines, bisectors, centerlines, line segment fusion, radius-drawn circles, three-line inscribed circles, two-line radius inscribed circles, etc.

4. Geometric tolerances: Straightness, roundness, profile tolerance, position tolerance, flatness, symmetry, perpendicularity, concentricity, parallelism, etc.

5. Coordinate systems: Instrument coordinate system, point-line, two-point X, two-line workpiece coordinate systems; image registration coordinate system; allows translation, rotation, and manual adjustment of coordinate systems.

6. Quick tools: R-angle, horizontal pitch, circular pitch, sieve mesh, slot holes, contour comparison, springs, O-rings, and other special tools for rapid measurement.

7. Supports batch tolerance setting, grade classification, and custom color management.

Measurement Interface

AI Imaging Measurement Technology

AI imaging measurement technology uses advanced machine vision and deep learning algorithms to quickly and accurately automatically identify target features, enabling intelligent and unmanned measurement processes. Zhongtu Instruments' AI auto-edge detection technology significantly improves measurement efficiency, helping companies build automated, unmanned, and intelligent production lines. Application examples:

1. In the new energy industry, when measuring edge features of battery back covers, small step differences cause multi-layer boundary interference and low contrast in imaging, making automatic batch measurement unable to capture target edges, thus requiring manual measurement. Zhongtu AI measurement can exclude multi-layer boundary interference and automatically identify target edges even with low contrast, improving measurement efficiency by 4.5 times while eliminating human error for more stable data.

2. In the 3C industry, when measuring edge lines of mobile phone frames, irregular boundaries and numerous interferences cause traditional automatic measurement to easily misalign, also requiring manual measurement. Zhongtu AI automatic measurement can exclude interference and accurately extract correct positions even with irregular and disturbed boundaries, further improving measurement efficiency.

3. For metal edges with blurred boundaries, excessive burrs, and uneven warping, AI measurement can automatically filter out burr interference and accurately extract boundaries.

4. For cylindrical features on black plastic parts with varying shapes and unclear edges, traditional automatic measurement tends to misalign, while AI extraction is precise and stable.

5. For plastic sheets with multiple boundary interferences preventing automatic extraction, manual measurement is time-consuming and labor-intensive. AI measurement can accurately exclude boundary interference and extract correct positions.

Application Fields

Novator Series Flash Measurement Imaging System can be used in machinery, electronics, molds, injection molding, hardware, rubber, low-voltage electrical appliances, magnetic materials, precision stamping, connectors, terminals, mobile phones, home appliances, printed circuit boards, watches, cutting tools, metrology, and inspection fields.